While the client pondered floor plan options, we forged ahead with the necessary structural framing.
Once the first floor replacement joists were set on the bolstered foundation configuration (see Foundation post),
and the subfloor fastened down, we were ready to get to work on the
structure supporting the second floor. Our first task was to
construct a support system to carry the second floor joists since they
exceeded their maximum span capacity. The load bearing hallway wall,
which bears directly down on the foundation support beam, was left
standing through the central portion of the house, but the two sections
of wall towards the rear and front were removed during demolition in
order to open up the floor plan.
Using
hydraulic jacks and 6x6 posts, we straightened the second floor joists,
which had settled over the last hundred years despite the presence of
the load bearing wall. Once the joists were straight, we inserted two
PSL beams; one down the center towards the rear of the house, and one
towards the front. PSL beams (Parallel Strand Lumber), are composite
lumber, made from long strands of wood veneer bonded together with an
adhesive. These beams are far stronger than natural wooden beams, and
are used in applications where high bending strength is needed and in
load bearing columns.
The
rear support beam pockets into the brick exterior wall on one end, and
rests on jack studs within the structural partition wall on the other.
The front support beam connects to the hallway wall on jack studs,
however, since the front portion will be exposed, we will “post down”
with an antique bearing column. While we search for suitable wood for
the column, we used a 6x6 post as a temporary support.
Since
the layout of the second floor is virtually identical to the first, we
repeated the same process on the second floor. The one difference was
the challenge of supporting the roof where we had removed joists in the
living area and kitchen to create a vaulted ceiling. Using jacks and
posts, we raised the roof trusses in the affected area and inserted two
LVL beams (pocketed into both outside brick party walls). After
bolting the LVL beams together, we removed the jacks, and the trusses
settled firmly onto this support beam.
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Hallway Support Beam, First Floor | PSL Support Beam, Rear of House, First Floor |
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PSL Support Beam, Front of House, First Floor | PSL Support Beam, Front of House, First Floor (2) |
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Double LVL Beam Supporting Roof, Second Floor | Double LVL Beam, Pocketed into Outside Party Walls |